"VS" Series - Modular Catch Cans

Introduction
VS1
VS2
VS3
Application Notes
How To Order

Introduction

A few years ago, we introduced a new catch can design that is quite different from anything else available. The design is based on proven coalescence and gas separation principles, and takes advantage of a special filter material that is designed specifically to remove oil aerosols down to 5 microns or less, while maintaining a very low pressure drop. After tens of thousands of miles logged on hundreds of different vehicles, these cans continue to work as well or even better than expected in a wide range of applications.

Based on the success of the original design, we are now offering the "VS" series of catch cans. While maintaining the performance of the original cans, the new cans offer more flexibility and options, and can be more specifically tailored to individual needs. Like the original, these cans are designed to be tied to a source of vacuum (typically a turbo inlet) for best performance; but they can also now be configured to operate as a traditional open-breather type of can if desired. This is possible due to a new modular design, which allows the filter to be removed and replaced with different filter types and/or connections.Filter Module

Although different configurations are available, all of these cans use the same basic design for the inlet (or outlet) filter. The standard filter element is a custom manufactured fiber-resin material, capable of removing particles down to 5 microns or lower. This element is capped and then attached to an aluminum plate, which is assembled to the can body with machine screws and sealed with a Buna-N gasket.

In addition, the dual-chambered cans (pictured at left; see "VS3" below) utilize a bonded aluminum mesh material on the inlets, to provide coarse filtration and liquid separation as the flow first enters the can.

We currently offer three different styles of this catch can, each with their own unique characteristics and configuration options. The following sections will describe each style in detail, along with all of the options available.


Features

  • Cans are hand-built from extruded 6063 aluminum, 1/8" wall thickness...no crappy sheetmetal here! Top and bottom plates are TIG welded 6061 aluminum,
  • Integrated baffling, and removable filter modules
  • AN inlet/outlet ports standard 
  • 1/4" female NPT drain port (Threaded opening only, plug not included. See optional drain valve below).
  • Replaceable "boiler style" level indicator with reflector, or optional 3" sight tube
  • 3/16" thick welded mounting bracket with two 1/4" mounting holes
  • Each can is hand-built in the USA and inspected prior to shipping
  • Buffed finish is standard

In addition to specific options for each can type, we also offer the following on all of the VS cans:

Drain Valve

Drain Valve

All of the VS series cans come with an open 1/4" NPT female drain port, but for an addtional $8 we can also include a 90* positive-lock brass drain valve.

Note: If room for the valve is tight, you can put an elbow/barb nipple on the can and mount the valve remotely using a custom bracket or zip tie.

Sight Tube

Sight Tube

For the VS3 (and VS1 cans that are 6" tall), the standard round sight glass can be replaced with a 3" sight tube for an additional charge. This sight tube offers more visibility than the round glass, at the expense of adding a bit of weight.

Note: The outer guard can be removed for even more visibility if desired. Carefully remove the bolts and slip the guard off, and then re-insert the bolts with the o-rings between the bolt head and body of the tube.

Breathers

Filter Module The standard filter module can be replaced with a 3/4 NPT mounting plate and foam breather, allowing the cans to function as traditional open (non-sealed) cans. The breather has 3/4 NPT threads, and screws into a female port on the filter mounting plate. The element is accesible for cleaning or replacement by removing the outer plastic cover from the breather body.

We can also build custom breather setups, as long as there is room for the inlet lines and fittings to be installed and tightened.

Note: Be sure to check and clean the filter element often!

Powder Coating

PC We can now offer powder coating on these catch cans. It is done during production before the filters are assembled, to avoid any damage from the heat. For most single-step colors, the cost is $45 to $50, and all common RAL colors are available. For translucent, candy, and other "exotic" multi-process finishes, the cost is $55 to $60 depending on availability, etc.

The powders are supplied by Tiger Coatings and IFS Coatings; check out online sites for colors, textures, etc., and send us a specific color code if possible. Please note that what you see on a computer may not match the true color, so samples from local PC shops are the best source to see what different colors and textures will actually look like.
 
On average, powder-coating will add about 1-2 weeks to the ETA.

VS1

VS1

The VS1 is a small, single inlet/single outlet can with a removable filter module on top. It is ideal for filtering the line between the PCV valve and intake manifold, which normally sees a fairly low amount of airflow and pressure, or for any application where a simple, small capacity can would be a good choice.

The VS1 dimensions are 2-1/2" x 2-1/2" x 4" tall, and it comes with male -8AN inlet and outlet fittings, a round sight window, and a welded mounting bracket. The inlet/outlet size can be changed if desired, and the height can be changed to 6 inches.

With the standard configuration of the VS1, the filter module on top is the inlet, and the baffled port on the right side is the outlet. However, if the filter module is replaced with an external breather and the inlet line moved to the side, it will function as a traditional open, non-sealed catch can.

The outlet, sight window, and bracket can usually be relocated to other places on the can's body if necessary, although there may be a small additional charge.



Approximate dimensions for the VS1 catch can:

VS1 Dimensions


VS1 pricing and options:

The base price of the standard VS1 catch can as shown above is $140.00, which inludes USPS priority shipping to the continental US. Prices will vary depending on special shipping requirements, or with any options as described below.

Option Description Price Comments
Change height to 6" +5.00 Contact us for custom heights
Inlet: -6AN -
Outlet: -6AN -
Remove mounting bracket -5.00
Mounting bracket shipped loose -2.00
Remove sight window -13.00
Change sight window to 3" tube +15.00 Requires 6" height
Replace filter module with external breather +6.00
Include drain valve +8.00
Powder Coating +45.00 Contact us with details

VS2

VS2

The VS2 is the new and improved version of the original dual-inlet can. The top inlets are part of a dual-filter module that can be removed for inspection or cleaning should the need ever arise. The outlet is a single baffled port on the can's side.

The VS2 dimensions are 3" x 5" x 6" tall, and it comes with male -8AN inlets, a -10AN outlet, a round sight window, and a welded mounting bracket. The inlet/outlet size can be changed if desired, and dual outlet ports can be located on the front rather than a single outlet on the side as an option. 

NOTE: The VS2 is designed for applications where engine blow-by is relatively dry, on stock to mild engines. For heavily modified engines, ethanol fuels, and more versatility, the VS3 shown below is recommended.

The picture at right shows the standard VS2 can. The outlet, sight window, and bracket can usually be moved to other sides of the can's body if necessary, although there may be a small additional charge.





VS2-dual

With the standard configuration of the VS2, the dual filter modules on top are the inlets, and the baffled port on the right side is the outlet. However, if the filter module is replaced with external breathers and dual ports are added to the front (which become the inlets), it will function as a traditional open, non-sealed catch can.

The picture at left shows a VS2 with two -10AN inlets on the front, and a dual breather module on top instead of the standard internal filters.


Approximate dimensions for the VS2 catch can:

VS2 Dimensions


VS2 pricing and options:

The base price of the standard VS2 catch can as shown above is $200.00, which inludes USPS priority shipping to the continental US. Prices will vary depending on special shipping requirements, or with any options as described below.

Option Description Price Comments
Inlet: -10AN +1.50 each (x2)
Inlet : 1/2 FNPT +1.50 each (x2)
Inlet : 3/4 FNPT +2.00 each (x2)
Outlet: -8AN -
Outlet: -12AN +2.00
Remove mounting bracket -5.00
Mounting bracket shipped loose -2.00
Remove sight window -13.00
Replace filter module with dual external breather +18.00
Dual ports on front +10.00
Include drain valve +8.00
Powder Coating +45.00 Contact us with details

VS3

VS3

This is our most popular and versatile can. It works well with almost any setup, and can be more easily modified for different configurations than the VS2.

The VS3 is a dual-chambered design that has two fixed inlets, and a modular filtered outlet. Air enters a chamber on the left that is filled with a coarse, bonded aluminum media which removes the majority of suspended liquids and larger particles, and then flows out of the can through the filter on the outlet which further filters the air to remove smaller particles. Although the VS3 provides slightly less filtering than the VS2, the dual-chamber design makes it a good choice for setups that have a lot of blowby with suspended liquids, or for those running ethanol-blended fuels in colder climates. 

The VS3 dimensions are 3" x 5" x 6" tall, and it comes with male -8AN inlets, a -10AN outlet, a round sight window, and a welded mounting bracket. 

The picture at right shows the standard VS3 can. The sight window and bracket can usually be relocated to other places on the can's body if necessary, although there may be a small additional charge. The inlet/outlet size can be changed if desired, and some variation of the inlet position is possible...but the inlets and outlets must remain on the top plate.




VS2-dual

Like the VS1 and VS2, the filter module can be replaced with an external breather, and it will function as a traditional open, non-sealed catch can.

The picture at left shows a VS3 with two -10AN inlets, a breather module, and the optional 3" sight tube in place of the standard round sight window.


Approximate dimensions for the VS3 catch can:

VS3 Dimensions


VS3 pricing and options:

The base price of the standard VS3 catch can as shown above is $200.00, which inludes USPS priority shipping to the continental US. Prices will vary depending on special shipping requirements, or with any options as described below.

Option Description Price Comments
Inlet: -10AN +1.50 each (x2)
Outlet: -8AN -
Outlet: -12AN +2.00
Remove mounting bracket -5.00
Mounting bracket shipped loose -2.00
Remove sight window -13.00
Change sight window to 3" tube +15.00
Replace filter module with external breather +6.00
Include drain valve +8.00
Powder Coating +45.00 Contact us with details



Application Notes

  1. If you use aluminum fittings, BE ABSOLUTELY SURE to use a paste-type anaerobic thread sealer on all NPT threads. If you don't, you will weld the fittings to the aluminum can due to galling. (Teflon tape is ok for the drain fitting, but not recommended for anything else). For AN fittings, use a bit of machine oil on the threads, but no sealer.
  2. The sight glass is made from a polyamide technopolymer plastic with an internal NBR seal. It should work with no problems in the most extreme engine bay conditions, but if for some reason it becomes clouded or fails in some way, it can be easily replaced. Please let us know if anything like this ever happens.
  3. Raw unpolished aluminum is likely to oxidize and turn a dull grayish color over time. If so, you can buff the cans with some fine steel wool and/or polish to restore the finish.
  4. On the VS1 and VS2 cans, you may notice that there is an internal baffle very close to the outlet port. This is by design...the baffle is there to direct airflow through the filter, rather than allowing the air to take a direct path to the outlet. Even with just an 1/8" gap between the baffle and the outlet, the cross sectional area for air to enter the outlet is still quite a bit more than the area through the inlet, so it doesn't restrict the flow like you might think. (Air in the can will presumably always be under some higher pressure than the outlet, and will find it's way out regardless).
  5. The VS1 is meant for low airflow applications; specifically, between the intake manifold and valve cover, in the PCV valve line. It helps keep oil out of the IM during off-boost (vac) conditions.

    The VS2 is designed for the pressure relief side of the system while under boost; two lines coming off the VC into the can, and one line going to the turbo inlet to pull air through the filters. It has a coalescing filter on each input and offers the most filtering, but will clog more easily if the blowby contains liquids.

    The VS3 is similar to the VS2, but is designed with coarse filtering on the inlets, and a single coalescing filter on the outlet. It has slightly less filtering capability than the VS2, but is much less likely to clog.
  6. The VS2 is used primarily when the blow-by is "dry"; mostly just hot air. If you are pushing liquid or heavy vapor out of the VC, or run E85 (especially in cool weather), then the VS3 is a better choice since it has a coarse pre-filter on the inlets which removes most of the heavier suspended liquids. They both do a good job of removing oil from the airflow, but the VS2 is more susceptible to clogging if you are dumping liquid into those two inlet filters. On the other hand, you pretty much have to overfill and abuse the VS3 to clog it up, at the expense of a little less filtering capability. The VS3 is also a little more flexible with more configuration options.
  7. If you don't specify the drain valve option, you will need to provide your own plug or fitting for the drain!

How To Order

  1. Review our Terms and Conditions.
  2. Send an email to sales@jcsautomation.com, with "Catch Can" in the subject line. Please include:

    a). Your name, shipping address, and (optionally) a phone number.

    b). The type of can and options you want.

    Note: In most cases, we can move the bracket and sight tube to different locations on the can body, and can also move around the ports on the body to some extent. If you would like something custom like this, let us know in the email and we'll see what we can do.

We will look over your order, and respond with a quote for the total price, an ETA, and payment instructions. Once we have received payment, your can(s) will be built and shipped ASAP. Please note that we can only accept Paypal at this time. Note: New orders are currently shipping about 5 to 7 weeks from receipt of payment.

Feel free to contact us with any questions!